Toyota Australia

T-CON Facility HVAC Upgrade

Project Overview

As part of its commitment to operational excellence, Toyota Australia undertook a major HVAC upgrade at its T-CON facility in Altona. Premiair Group was engaged to deliver a modern, energy-efficient solution that improved system reliability, performance and long-term operational outcomes.

Project Challenge

Toyota Australia required an upgrade of ageing HVAC equipment servicing its T-CON facility in Altona. The existing systems included two R22 package units nearing the end of their service life, along with an outdated gas heater and evaporative cooling system that no longer aligned with the facility’s operational requirements.

The objective was to improve system reliability, energy efficiency, and support the facility’s ongoing process and degasification strategies while minimising disruption to site operations.

Our Solution

Premiair delivered a complete HVAC plant upgrade, replacing the two ageing R22 package units with new high-performance package units and removing the existing gas heater and evaporative cooling system.

To better support the facility’s operational requirements and degasification processes, the gas heater and evaporative cooling system were replaced with an additional package unit, providing improved environmental control, reliability, and operational flexibility.

Scope of Work

Site assessment and equipment condition review

Design and selection of replacement HVAC equipment

Removal and environmentally responsible disposal of R22-based systems

Supply and installation of two new package units

Removal of existing gas heater and evaporative cooling equipment

Supply and installation of an additional package unit

Associated ductwork and mechanical services modifications

Electrical and controls integration

Testing, commissioning, and performance verification

Project management and turnkey delivery

CLIENT

Toyota Australia

LOCATION

Toyota Australia – Altona, Melbourne, Victoria

SECTOR

Manufacturing/Industrial

SERVICES PROVIDED

T-CON Facility HVAC Upgrade

Project Outcome

The HVAC upgrade delivered significant operational and energy performance benefits, providing Toyota Australia with a more reliable, efficient and future-ready solution aligned with the facility's ongoing requirements.